Professional Electrospinning Machine E03

Electrospinning setup features

1. Desktop style, small size, low price;

2. Integrated function, lab-scale professional, simple and easy to use;

3. Superior performance, the device can adjust temperature and humidity;

4. Nanofiber diameter range: 20-1000nm;

5. More than 100 spinning materials can be used;

6. Single-needle & multiple needles & coaxial needles are available;

7. Various nanofiber collectors;

8. CE&FCC Certification.

Electrospinning machine & electrospray machine introduction

E03-001 is a professional electrospinning machine independently developed by Nanofiberlabs. This equipment has the characteristics of small size and space-saving, which is particularly suitable for R&D and has a high degree of functional integration, which can meet the needs of electrospinning experiments.

Electrospinning technology is a simple and efficient nanofiber preparation technology, its principle is: in the high voltage electrostatic field when the electric field force is greater than the surface tension, the charged polymer solution will be sprayed into filaments, drawn, and refined under the action of electric field force, accompanied by solvent volatilization, and then solidified into nanofibers with a diameter of 50-300nm.

The nanofiber electrospinning device can produce ultra-fine nanofibers. The basic electrospinning solutions include PVA, PCL, TPU, PEO, PMMA, PVDF, PVP, etc. Inorganic additives: Titanium dioxide, silicon dioxide, etc. Natural product: Cellulose, sodium alginate, chitosan, collagen, etc.

The principle of the electrospray unit is to use the principle of corona discharge to make the atomized paint negatively charged under the action of a high-voltage direct current electric field and adsorb to the positively charged workpiece. The processed coating has a uniform thickness, strong adhesion, and no flow phenomenon that is common in the material spraying process. Compared with the electrospinning process, the electrospray coating requires a lower viscosity solution and a higher voltage.

Electrospinning high voltage power supply: 

Output voltage DC: 0~ + 30KV, current<1mA.

Electrospinning liquid supply system:

(1) Injection pump is one push three (three channels)（The syringe pump can be controlled independently）;

(2) 1, 3, 5, 10, 20ml syringes are applicable;

(3) Automatic liquid supply speed: 0.01~200ml/h; manual liquid supply speed: 1～50ml/min;

(4) Reciprocating stroke of nozzle: 50mm-200mm; spinning distance: up to 150mm;

(5) Large thrust, suitable for high-viscosity solutions.

(6) Effectively isolated from solution to avoid being corroded by solution, make pump have a long service life.

(7) According to the needs of the spinning function, the syringe pump can be fixed on the pump fixing frame (as shown in ① below) or on the moving slide of the Y axis (as shown in ② below).

Electrospinning collector:

(1)Electrospinning drum collector, effective length 150mm, ø80mm; speed: 100～1000r/min;(2)Flat collection method, L type: 180mm*220mm

Device internal environmental control

(1) LED light source, the spinning process is visible.

(2) Built-in exhaust fan, can be connected to the external exhaust duct, promote solvent volatilization to achieve successful preparation of fibers.

(3) Built-in heater, the maximum temperature can be adjusted to 40℃, achieve the reduction of relative humidity, meet the spinning requirements of most of the material in low humidity environment.

Electrospinning accessories

A set of the four-needle dual-channel spinneret, which can achieve the same function of conjugate spinning and higher spinning efficiency; 

In addition, there are other multi-channel spinneret options.

(Accessories need to be purchased under the standard configuration of the machine.)

Device operation panel

(1) The control function of the device is integrated into the device panel.

(2) Detect the operation of each part of the system during equipment operation.

(3) Easy to switch English system.

The nanofiber membranes with different functions that can be prepared by electrospinning machines are used in a variety of ways.

(1)Polluted waste treatment: heavy metal ion adsorption, acid-base water treatment, organic waste gas treatment, organic wastewater treatment, small molecule pollutant adsorption, etc.; 

(2)Filtration separation: suspended particles, PM2.5 masks, gas turbine filter membranes, water filtration, screening, oil-water separation, extraction, seawater desalination, etc.; 

(3)Biomedicine: drug delivery, dressing, drug extraction, tissue engineering scaffold, biological testing, cosmetics, antibacterial and antibacterial, artificial organs, enzyme fixation, etc.; 

(4)New energy: organic solar cells, lithium-ion electrode materials, sodium-ion battery materials, fuel cells, lithium battery diaphragms, photocatalytic hydrolysis, etc.; 

(5)Electronic information: gas sensors, humidity sensors, biological detection, flexible circuits, microfluidic chips, micro, and nanodevices, etc.; 

(6)Catalysis: organic wastewater and waste gas catalytic treatment, photocatalysis, chemical catalysis, etc.; 

(7)National defense industry: missile insulation, stealth wave absorption, lightweight insulation materials, electromagnetic shielding, etc.; 

(8)Others: food processing, composite reinforcement, anti-corrosion and fresh-keeping, waterproof and moisture-permeable, aerogel, high-temperature insulation, warmth, etc.